Manufacturing Custom Returnable Packaging

Steel Racks

 


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Case Study

A customer had a next-generation product with a Class A surface, which included sub-assembly at a long-distance facility, and had a materials change from a metal-formed product to a composite material (fiberglass) that was not as rigid or strong. Therefore, this piece became more fragile and critical to transport. 

The solution: MATCON designed a steel rack utilizing cross-link foam and custom urethane that not only met their needs for the Class A surface but also reduced material handling.

The customized steel rack was:

  • designed in such a way that no contact was made with the Class A surface

  • efficient; it captured the product in a position easily incorporated into the assembly line

  • stackable, so it could easily cube out a trailer

  • collapsible due to distance of subassembly with low tolerance of movement in loaded position

  • collapsible with user-friendly series of spring-loaded latches and no removable parts

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